·         Kart (as raced last year, but excluding Alfano instrument system)

·         Trailer (open, lightweight, Fold-Away trailer - 1 year old and properly registered)

·         Trolley (newly built)

·         Stack rev counter with battery

·         High quality Kart cover

·         Set of spare rims (2 have to be straightened)

·         Wet tyres (unused)

·         Set of practice slicks

·         Set of jets (158 to 198, full set with a few duplicates)

·         Alcantara steering wheel

·         Sprockets (27 and 28 rear, 29 and 30 front)

·         Odds and ends (brake fluid, gearbox oil, spare masterlink, used brake pads, chain, etc)

Most of the kart was rebuilt during the course of the 2007 season.  For list of items replaced together with number of races done since repair see next page.  Full engine rebuild done before last race, including gearbox service.  New ignition (done 3 races) 

Items that should still receive attention:

·      Fuel pump service (check diaphragm)

·      Left rear wing bracket keeps breaking – re-think mounting

·      Rear wheel bearings and cartridges to be checked

·      New sprockets (old ones worn)

·      Bodywork re-spray, small repairs

Maintenance – singles are quite reliable, but have to be maintained.  I would recommend that you contact Tony Farah to confirm the maintenance schedule they use.

Work done on kart

Races done after repair

Bodywork

Complete new body work, wings and under tray (PVP style)

8

 

Engine mountings replaced

7

 

 

 

Brakes

Replace master cylinder seals

8

 

Rear brake pads

5

 

Front brake pads and retaining pins

1

 

Rear brake caliper seals replace

4

 

Convert to Kelgate front disks

1

 

All brake lines (braided, plastic coated) and connectors

8

 

 

 

Carb

Carb seal kit purchased, not used yet

3

 

 

 

Clutch

Clutch checked, replace springs, gasket

8

 

 

 

Engine

Piston assembly (gudgeon pin, circlip, piston, small-end bearing)

1

 

Gaskets (head, casing, base) and spark plug

1

 

Conrod & big end bearings

1

 

 

 

Gearbox

Gearbox serviced (replace needle rollers, worn and incorrect gear ratios)

1

 

 

 

Ignition

New PVL ignition

3

 

 

 

Water pump

New water pump gasket

8

 

Water pump internals replaced (bearing, impeller, etc)

7

 

Water pump housing replaced

7

 

 

 

Cooling system

Radiator replaced

8

 

All hoses replaced

8

 

 

 

Fuel

Replaced all hoses and accelerator cable

8

 

 

 

Tyres

Set of tyres on car, done one race

1

 

 

 

Wheels

Wheel studs & nuts (12) replaced

1

 

Front wheel bearings replaced

1

 

 

 

Exhaust

Ceramic coated exhaust, replaced exhaust springs and gasket

8

 

 

 

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